Soft springs: not just for Iwatas

Nessus

Needle-chuck Ninja
So one of my nits about my Badger SOTAR has been how incredibly stiff the air valve spring is. It takes way too much force to depress the air valve IMO, enough to it's tiring and makes it harder to control the trigger as precisely.

I had in the past tried to clip the spring from my spare SOTAR to see if that would lessen the tension, but it didn't do so to a degree I found meaningful. The spring is very short to begin with, so there's a limit to how much you can remove and stretch before it no longer seats properly, and unfortunately that limit is reached before the tension is reduced even to the level of stock Iwata trigger.

But yesterday I thought "Well I do have a spare Zsolt spring, might as well see if it's compatible if clipped to size". This should have occurred to me long ago, and I feel a bit of a doof that it didn't. I removed the (unmodified) spring from my SOTAR and compared it to the Iwata spring, and they're the same diameter, the SOTAR spring is just way shorter. I carefully measured and clipped the Zsolt spring to the same length as the Badger spring, and it works!

My SOTAR now has a trigger that depresses by the weight of my fingertip alone! It basically feels like there's no spring in there at all, except when I take my finger off the button, it pops back up like it should. With the needle tension dialed down, my brush's trigger moves practically by thought alone.

This also appears to have alleviated the "gritty" feeling I'd previously experienced with my SOTAR triggers. I think having to cram the button down like that was making it more prone to twisting and rubbing harder against the sides of the body cutout, but now that I don't have to use hardly any force at all it's free to exhibit more relaxed stability during movement.

Anyway, for those who have a Badger brush and are interested, all you need to access the air valve spring is a T6 Torx screwdriver/bit. If you look closely at the bottom of the air valve stem, you'll see the little hole the air passes through is also a Torx socket. Stick your bit in there and you can unscrew the cap off the end of the valve spring compartment. It's easy to not realize there even is a cap, as the seam blends in with the end of the hose thread.

These springs are pretty cheap, so IMO it's a very easy and worthwhile upgrade.
 
I've never felt any need for my air springs to be lighter, but watching some painting videos I see lots of people who leave the air on all the time. This raises the question of why is there a valve at all? You could flip a little lever on the handle, then just control the needle position with the trigger. Seems like at least a few people would enjoy that. Now if I only had a machine shop... :)
 
It seems to me the trigger on Badger airbrushes has been the same since I got my first one in the mid 80's. It has always been my one complaint with the brushes - I just never cared for how hard it is to press, and how rough they feel in comparison to many, many other brushes. I have been replacing the trigger spring, and clipping the needle spring in every one I have purchased since. I too found that simply trying to clip the air valve spring fruitless, as it remains very stiff feeling until you have clipped off too much to allow the valve to close...
 
I've never felt any need for my air springs to be lighter, but watching some painting videos I see lots of people who leave the air on all the time. This raises the question of why is there a valve at all? You could flip a little lever on the handle, then just control the needle position with the trigger. Seems like at least a few people would enjoy that. Now if I only had a machine shop... :)


buy a Grafo, or Hansa brush - you do not push the trigger down on them, simply draw it back. First part of the stroke initiates air flow, then paint. I have been using a Grafo for several months now, and find that i actually quite like it.
 
buy a Grafo, or Hansa brush - you do not push the trigger down on them, simply draw it back. First part of the stroke initiates air flow, then paint. I have been using a Grafo for several months now, and find that i actually quite like it.
Well as I said, the air valve doesn't seem to bother me. I'd have to try a "soft" spring to even see if I would like it. Nonetheless, I drool over the H&S website daily... I want to try a Grafo so bad! (Ok I like blue... don't hate) :)
 
Well as I said, the air valve doesn't seem to bother me. I'd have to try a "soft" spring to even see if I would like it. Nonetheless, I drool over the H&S website daily... I want to try a Grafo so bad! (Ok I like blue... don't hate) :)

hehehe, the Grafo is a VERY pretty brush. Beautifully made and finished. I really like it!
 
Lol I am contrary. I think I am the only one who likes a stiff spring, I just find it more positive and prefer how it responds.

It may depend on the model and brand of brush. On my Iwata Eclipse, I found the softs spring nice, but not essential. I like it, but I could take it or leave it and it wouldn't really effect my comfort or ease of use either way.

On my SOTAR though, it's bloody essential. The stock spring feels like you need to hold it down with brick. It goes well beyond what you'd want for positive response.

I'm thinking of clipping a slightly longer piece of the other end of of the remaining part of the Zsolt spring, as I think I'd like just a touch more positive tension, but I'll never ever go back to the stock spring. I'd recommend this mod to anyone who has a SOTAR.
 
Last edited:
It seems to me the trigger on Badger airbrushes has been the same since I got my first one in the mid 80's. It has always been my one complaint with the brushes - I just never cared for how hard it is to press, and how rough they feel in comparison to many, many other brushes. I have been replacing the trigger spring, and clipping the needle spring in every one I have purchased since. I too found that simply trying to clip the air valve spring fruitless, as it remains very stiff feeling until you have clipped off too much to allow the valve to close...

Re: the needle spring, what model(s) do you have? I ask because the needle spring adjust on the SOTAR allows full adjustment to (and beyond) the point where there is not tension at all (as in if you point the brush straight up, the trigger will flop back by gravity). I suspect he 100 models would be the same, as they use the same body.
 
Re: the needle spring, what model(s) do you have? I ask because the needle spring adjust on the SOTAR allows full adjustment to (and beyond) the point where there is not tension at all (as in if you point the brush straight up, the trigger will flop back by gravity). I suspect he 100 models would be the same, as they use the same body.

It is easier to say that I don't have a Krome, or any of the Renegade variants. The rest are here. The body on the 100 series is not the same as the Sotars, although the threading on both ends, head, and handle, are the same. The trigger placement is different, with the Sotar body being .625 longer than the 100's. The chuck on the 100's is much shorter, only allowing a small amount of adjustment before you start hitting the chucking nut (using the spring retainer). I prefer not to have the chucking guide screwed out any more than needed, as well as keeping enough thread engagement in the spring retainer that I do not have to worry about it falling out, so generally clip 1.5 coils from the needle spring, and fine tune the feel from there using the spring retainer.
 
Back
Top