you done this? be interesting to see your booth and calculations.
Sort of, but not entirely. I made plans to: figured out what size booth I wanted and how much ducting it would need for where it would be, did the math and bought a blower that matched the specs... then my living situation changed, and I had to shelve the project. I still want/need to do it, but I need to figure out how to reshuffle my living space for it, so right now my "spray booth" is the great outdoors and a respirator.
Originally the booth I was going to make would have been a 2x2 foot face cross-draft design, with ~6 feet of 6 inch duct w/ 2 right angle bends. That's (2' x 2') x 100 = 400CFM for the booth itself. For the ducting, that's (12" x 2) + 6' = 8'. The static pressure table on the website doesn't have figures for 6" @ 400CFM, but loose extrapolation of the figures it does give implies I can round it up to .5", (that will also give me a certain built-in safety margin). Calculated for length, that's (8' x .1) x .5 = .4 . Multiply by 3 since I'd be using flexible duct, and I need a fan capable of delivering 400CFM at 1.2"SP.
My apologies for all the Imperial measurements. I prefer metric for most things, but Imperial is what the formulas on the website use.
The blower I ended up getting was this one:
https://www.amazon.com/gp/product/B000BK859C/
https://images-na.ssl-images-amazon.com/images/I/91KOewHssvL.pdf
Shaded pole (not rated explosion proof, but shaded pole is still much, much better than having the motor fully exposed in the air stream), and 510 CFM@ .2"SP. Comfortably over my needed specs, but that's good, as it gives me some flexibility in case I have to increase the duct length or otherwise change something.
The "gotcha" is that finding something cheap that moves enough CFM is easy, but without good enough static pressure rating, that CFM means nothing, and finding fans/blowers with higher static pressure is difficult. For starters, most common fans don't even list static pressure rating at all. Finding something with good enough CFM, AND good enough static pressure, AND a shaded/external motor drives the cost up. But without that you don't actually have a functional and safe spray booth, you just have a spray booth-shaped noisemaker.
For example: if using computer fans, I'd need
at least 4 of these to meet the numerical specs, but it would not be fire-safe. Note that's not even a case fan: it's a radiator block fan. Case fans can't do the job at all. HVAC fans like bathroom fans can meet the specs more cost-efficiently (pushing air through ducts is what they're designed for), but again: not spark/fire safe.
And even with bathroom fans, you'd have to check the specs properly. This is actually my second spray booth project. My first was a plastic tub with a bathroom fan, much like in many of the tutorials you see online. I only looked at CFM and price when I was buying the fan. It moved air, but not nearly enough. That's what sent me looking for better tutorials with actual engineering in them.
The original plan was to make this booth from aluminum extrusion w/ clear acrylic panels, but when I actually priced out the materials it was WAY too expensive. The dirt-cheap alternative would be laminated cardboard. I lack to tools to do it in wood, otherwise that would be the best balance of economy and quality. 6-inch duct is surprisingly hard to get at all, much less economically, but dropping to the common 4-inch raises the static pressure to the point where I wouldn't be getting enough CFM anymore.
This does illustrate why so many people are inclined to throw critical thinking out the window , and just blindly throw something together with computer or bathroom fans. Tell people that doing it right requires math homework, then offer an "alternative" that costs pennies in comparison, and most of them'll start handwaving like they're in a 40's musical.